Wayne Dalton TorqueMaster torsion springs are located inside the the shaft about 10 inches above your garage door. While we do not recommend that you replace a standard torsion system with a TorqueMaster system by Wayne Dalton, we do sell replacement springs to the do-it-yourselfer. If you already have the system, it is a easier and more cost effective to replace your spring than to convert to a standard torsion spring system.
Wayne Dalton's TorqueMaster spring system uses unique hardware. The track radius is smaller than on most other doors, the cable drums are smaller, and the shaft has a unique shape. The torsion springs, instead of sliding over the shaft, fit inside the shaft.
Another contributing factor to the cycle life of a torsion spring is the moment arm - the distance from the center of the spring to the point where the cable peels off the drum. Wayne Dalton uses a cable drum with a smaller diameter (roughly 2" as opposed to 4" on standard spring systems), which means that the torsion springs do not need to be as strong.
But when you decrease the drum diameter, you also increase the number of turns that are applied to the spring. The length of cable that needs to wrap around the drum needs be approximately the height of the garage door. To get the proper cable length to wrap around the drum, you need more turns on the spring. More turns on a torsion spring reduces its cycle life.
Despite all the negatives, TorqueMaster springs do have some advantages. If you have two springs on your garage door, there is a winding unit at each end. You can use a drill with a socket extension to wind and unwind your torsion springs. This feature makes the TorqueMaster springs much safer for do-it-yourselfers to install, adjust and replace than the springs in the standard torsion spring system.
If you only have one TorqueMaster spring on your garage door, it is on the right side of your door when you are looking from inside. The winding unit will also be on the right side.
TorqueMaster springs have a special cones on each end. The winding cone connects to the gears in the winding unit. The stationary cone fits inside the shaft and has the same corner as the shaft.
When you wind your torsion spring, the gears turn the winding cone. When the spring is fully wound, the stationary cone wants to twist the shaft and the winding unit. Since the winding unit does not allow the winding cone to turn, the spring remains stationary.
When your opener lifts the garage door, the spring helps the door up. The spring twists the shaft, which pulls upward on the cables. With the help of the opener, the garage door can open. When the door is fully open, the springs only have about a turn or two left, which is enough to keep the door from falling.
In order to find the springs that will best match your garage door, you will need to make a few simple measurements. You may need to have someone help you for one part of the process.
The first measurement you need to make are your garage door dimensions. We will need to know the height of your door (the distance from the floor to the top of the door) and the width of your door (the distance from the right to the left side).
We will also need to know how many springs are on your door. If you have a winding unit on the left side of your garage door, you have two TorqueMaster springs. Otherwise you just have one.
The next measurement may be a little more difficult. We need to know the weight of your garage door. The shaft on most TorqueMaster systems has the door weight printed on a label. If you see this label, the weight listed should be accurate.
If you have this label, we suggest that you verify the door weight. If you do not have a label or cannot read it, you will have to weigh your garage door. You will need an analog bathroom scale - digital scales tend to be less accurate. Start by disengaging the opener. Lift the garage door a few inches off the ground the slide your scale under the center of the door.
Now shake the door to make sure that the rollers are loose in the tracks. Read the door weight off of the scale. If you need to continue to operate the garage door manually, you can wind your unbroken spring back to the number of turns it originally had.
The final check is to see if you have a TorqueMaster Plus system. If your torsion springs were installed prior to 1997, you have standard TorqueMaster springs. If your garage door is newer, you may have the TorqueMaster Plus system.
If you have two TorqueMaster springs on your garage door, you should replace both of them. In most situations, the spring that broke used up all of its cycles. This means that the other spring is also running low on cycles and will likely break in the near future.
By replacing both TorqueMaster springs, you will save yourself time - replacing both springs at the same time is faster than replacing each spring individually. Replacing both springs will also save on shipping costs.
Order by 3:30 PM Central Time for same day shipping from our warehouse in West Chicago, IL 60185. The FedEx Map will provide your shipping time if you enter our zip code and click the "View Outbound Map" option. Do not include today in the transit time. For example, if you order on Thursday and the map shows two days, Friday would be the first day and Saturday would be the second day. FedEx delivers on Saturday for the same price, but they currently do not deliver on Monday. These springs are also available for pickup at our warehouse.
Once you have measured your garage door, you can fill out the form below. This will give you a spring or a pair of springs that will work with your garage door.
After you measure and order your springs, you should see if you'll need any new hardware for your Wayne Dalton TorqueMaster system on our Wayne Dalton TorqueMaster Parts page.
Once you find the price for your spring or springs, you can order from our shopping cart or contact us with one of the following sets of information to place the order.
Spring Information (as listed on the tube):
Door Model Number:
Door Weight (or use the form above):
If you did not use our form above, you can contact us with the information listed in one of the options above to place your order. If you did use the form above, you can order online with the shopping cart or contact us to place your order.