How to Bend the End of a Spring

Posted December 8th, 2017 at 6:53 pm by Dan Musick

Sometimes a customer will order the incorrect spring, and we will try to offer the least expensive solution. If the spring is too long, one option is to shorten the spring with a torch or a with a hand grinder such as a Dremel tool.

First, remove the cone at one end. We show how to do this on our Torsion Spring Cone Replacement tutorial.

The next step is to cut off the extra coils.

Next, if you don’t have a vise, you can bend the end of the wire using a vise grip and a pipe wrench.

Grip one side of the spring 180 degrees from the end with a pipe wrench that is tight enough to keep the coils from slipping. Grip the last half of the spring wire and push down on the pipe wrench and the vise grip at the same time.

The final step is to reinstall the cone in the spring.

 

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